Industrial Water Footprint: Case Study on Textile Industries

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case study on textile industry pdf

  • P. Senthil Kumar 3 ,
  • S. M. Prasanth 3 ,
  • S. Harish 3 &
  • M. Rishikesh 3  

Part of the book series: Environmental Footprints and Eco-design of Products and Processes ((EFEPP))

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The concept of water footprint (WF) is an important breakthrough in the evolution of methodologies, approaches, and indicators for measuring freshwater appropriation and assessing the wastewater discharge. Industries have become increasingly aware that they contribute directly and indirectly to water scarcity and pollution, and this constitutes a risk that they have to respond to. Industrial water footprint (IWF) methodology, which concentrates on the industrial production stages, can present a clear graphical view of freshwater consumption and impacts caused by wastewater discharge at both product and environment level. Most of the case studies reported have shown that Industrial Water Footprints (IWF) were caused by grey industrial water footprints. The grey water footprint refers to the volume of freshwater that is required to dilute the toxic pollutant concentration to meet the existing water quality standards. The present study reviews the case study of the textile industry and comprehends the internal water usage information such as the entire plant's water balance, detail of water usage, water yield for water conservation, and recycling measures. Considering a textile and dyeing plant as an example, the water footprints before and after a cleaner production audit were calculated.

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Abbreviations

Total water footprint network (Mt/a)

The blue water footprint network (Mt/a)

Amount of blue water evaporation rate (Mt/a)

Amount of blue water incorporation rate (Mt/a)

Water expressed in lost return flow rate (Mt/a)

The grey water footprint network (Mt/a)

Quantity of pollutant k in the textile industrial network (Mt/a)

The concentration limit of contaminant or pollutant “w” (Mt/a) as specified per standards of pollutant discharge

The concentration of pollutant “w” present in natural water (Mt/a)

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Kumar, P.S., Prasanth, S.M., Harish, S., Rishikesh, M. (2021). Industrial Water Footprint: Case Study on Textile Industries. In: Muthu, S.S. (eds) Water Footprint. Environmental Footprints and Eco-design of Products and Processes. Springer, Singapore. https://doi.org/10.1007/978-981-33-4377-1_2

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Production planning and control in textile industry: A case study

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The textile industry is an important sector of the Brazilian economy, being considered the fifth largest textile industry in the world. To support further growth and development in this sector, this document proposes a process for production analysis through the use of Discrete Event Simulation (DES) and optimization through genetic algorithms. The focus is on production planning for weaving processes and optimization to help make decisions about batch sizing and production scheduling activities. In addition, the correlations between some current technological trends and their implications for the textile industry are also highlighted. Another important contribution of this study is to detail the use of the commercial software Tecnomatix Plant Simulation 13®, to simulate and optimize a production problem by applying genetic algorithms with real production data.

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Please note you do not have access to teaching notes, lean six sigma applications in the textile industry: a case study.

International Journal of Lean Six Sigma

ISSN : 2040-4166

Article publication date: 5 June 2017

The purpose of this study is to explore Lean Six Sigma (LSS) project and program success in the textile and apparel industry. This paper presents depictions of LSS implementations and the resulting economic impact for a textile company.

Design/methodology/approach

A qualitative approach consisting of a single descriptive case study and project document reviews was used. This method provided an in-depth view into what LSS means for one medium-sized global textile company and how it has proven important to the company’s success.

Three successful projects, two on changeover time reduction and one on metal contamination, were completed. Additional findings from this study suggest that strategic partnerships with other high-performing companies and storytelling are two critical success factors. Also, it is critical for management to convey a clear vision for LSS that can be operationalized within a company for successful deployment of LSS textile projects.

Research limitations/implications

The findings from this case study cannot be generalized.

Originality/value

The literature on LSS in small- and medium-sized businesses is limited. The literature on the use of LSS in the textile and apparel industry is even more limited. This paper shows various processes within the textile complex where LSS has been deployed successfully, yielding economic impacts. By using qualitative methods, the value of strategic partnerships, storytelling and a vision was seen.

  • Lean Six Sigma
  • Textile industry
  • Apparel industry

Adikorley, R.D. , Rothenberg, L. and Guillory, A. (2017), "Lean Six Sigma applications in the textile industry: a case study", International Journal of Lean Six Sigma , Vol. 8 No. 2, pp. 210-224. https://doi.org/10.1108/IJLSS-03-2016-0014

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